Effluent Volume Reduction Minimum Zero Liquid Discharge
Integro Process Heating Solutions offers QucickEvap series evaporators ranging from 20 litershour to 750 litershour capacities designed to meet varied industrial demands while optimizing energy use Our evaporators are compatible with multiple heating sources to suit site energy availability and process conditions
Electric Heating Ideal for indoor compact with clean energy options
Steam Heating Efficient for plants with existing steam infrastructure
Thermic Fluid Heating Suitable for hightemperature operation with precise control
GasFired Heating Costeffective for remote or highthroughput installations
Operating Principle
QuickEvapTM series evaporators operate by heating wastewater to its boiling point converting the water to vapor and leaving behind the concentrated waste The vapor is either vented condensed or reused depending on the process requirements and environmental compliance standards
Designed for Diverse Wastewater Types
QuickEvapTM series evaporators handle a wide spectrum of industrial effluents RO reject water Cutting and grinding fluids Plating and electrocoating wastewater Pharmaceutical and chemical rinse waters Paint booth and ink wastewater Detergents emulsions and brine waste
Environmental Regulatory Benefits
Enables Minimum Zero Liquid Discharge ZLD compliance
Cuts disposal costs and environmental risks
Helps recover and reuse distilled water in select applications
Key Features
HighEfficiency Thermal Evaporation
Utilizes advanced thermal technology to rapidly evaporate wastewater significantly reducing liquid waste volume
Handles Diverse Effluent Types
Capable of processing a wide range of industrial wastewaterincluding oily acidic saline or metalladen effluents
EnergyOptimized Design
Engineered with highperformance insulation heat recovery systems and intelligent controls to minimize energy consumption per liter evaporated
CorrosionResistant Construction
Built with SS316L or coated carbon steel ensuring long life in harsh chemical environments
Fully Automated Operation
Equipped with PLCbased control system for automatic temperature regulation cycle control and safety management
Modular Scalable Capacity
Available in a variety of evaporation capacities eg 20 LPH 750 LPH with modular units that can scale with operational growth
Compact Footprint
Spacesaving skidmounted design enables easy installation in limited plant areas
Minimum Zero Liquid Discharge ZLD Support
Effective solution forMinimum Zerop Liquid Discharge initiativesreduces liquid discharge to near zero by converting effluent into condensate and solid residue
Minimal Maintenance Requirement
Fewer moving parts automatic cleaning options and durable components reduce the need for frequent servicing
Environmentally Friendly Solution
Reduces hazardous waste disposal lowers treatment costs and supports environmental compliance
Why Integro
Efficient Wastewater Volume Reduction
QuickEvapTM drastically reduces wastewater volume through rapid thermal evaporationcutting disposal costs and simplifying waste management
Supports Zero Liquid Discharge ZLD Goals
Helps industries achieve Minimum Zero Liquid Discharge compliance by converting effluent into clean condensate and solid residue reducing environmental impact
Low Maintenance High Uptime
Designed with fewer moving parts and robust components for long service intervals and reduced downtime
Engineered for Energy Savings
Integrated with smart controls heat recovery options and insulation that minimize operating costs and power consumption
Built to Withstand Harsh Effluents
Constructed using corrosionresistant materials SS316L Duplex Titanium more corrosion resistant alloys depending upon corrosive applications
Compact Modular Scalable
Spacesaving design with flexible capacity options makes it easy to integrate into existing infrastructure and scale as needs grow
Compliant with Environmental Norms
Helps industries stay compliant with pollution control regulations and reduce their environmental footprint
Proven Performance Across Industries
Trusted in sectors like electroplating chemicals textiles pharmaceuticals
Backed by Integros Expertise in Process Heating
Developed by Integro a leader in thermal systems engineeringensuring quality technical support and reliable performance
These days waste water management has become a major issue for industries that want to reduce their environmental footprint So one such practical solution that helps to separate clean water from industrial waste comes through controlled thermal processes and is called the waste water evaporator At Integro we manufacture and design advanced wastewater evaporator plants that meet the different needs of the industry This helps the businesses reduce harmful waste follow the environmental regulations and recover reusable water As trusted wastewater evaporator manufacturers in Greater Noida our systems deliver performance and long lasting sustainability We also serve as dependable wastewater evaporator suppliers in Uttar Pradesh providing a timely delivery and technical support to all our customers
Our industrial wastewater evaporators are made with the most advanced thermal evaporation technology so that it can easily handle complex waste with high total dissolved solids These systems play an important role in industries such as pharmaceuticals textiles chemicals or food processing They help to reduce liquid discharge and lower the treatment costs Recognised as the leading industrial wastewater evaporator manufacturers in Greater Noida we build systems that can be easily used with zero discharge setups For international clients we also operate as experienced wastewater evaporator exporters from India We make sure that all our products meet international standards Our commitment to innovation and client satisfaction has made us preferred industrial wastewater evaporator suppliers in Uttar Pradesh
It is extremely important to choose the right solution for your wastewater needs Our wastewater evaporator plant manufacturers in Greater Noida team help you to customize the system as per your needs As one of the reliable wastewater evaporator plant suppliers in Uttar Pradesh we provide systems that help to save energy and need the least maintenance And for international projects we are trusted wastewater evaporator exporters from India and industrial wastewater evaporator exporters from India delivering excellent products across the borders as well With Integro you get a reliable partner who will help you build a sustainable future
The Minium Zero Liquid Discharge Evaporator is designed to meet industrial needs with a semiautomatic setup for efficient operational control It features lower energy consumption helping industries minimize their power costs while maintaining high performance Powered by electricity it operates on a voltage range of 220440 volts and supports a frequency between 5060 Hertz The system is fully automatic reducing user intervention and ensuring reliability during operation With its versatile freestanding installation type it is easy to integrate into diverse industrial environments This evaporator excels in zero liquid discharge applications offering robust and consistent performance tailored for sustainable waste management solutions
Features
EnergyEfficient Thermal Design Optimized heat transfer systems for high evaporation rates with low thermal energy input
CorrosionResistant Construction Built using highgrade SS316L Duplex Stainless Steel or other materials suitable for aggressive effluents
Advanced Automation Fully automated operation control for process accuracy safety
Standard Models up to 135 KLD Efficient and compact systems designed for ease of integration and reliable performance for small to midsized operations
Available Capacities Models offered in 20 45 90 170 250 300 500 750 Litres per Hour LPH capacities
TailorMade Systems Above 135 KLD Customengineered solutions for highvolume wastewater
treatment designed to meet specific process and effluent characteristics
Compact SkidMounted Units Plugandplay design for easy installation minimal civil work and fast commissioning
Cleaning and AntiFouling Design Regular cleaning Prevents scale buildup and ensures consistent performance with minimal downtime
Integrated Condensate Recovery Enables recovery of highquality distillate suitable for reuse or discharge as per environmental norms
Compatible Heating Sources Can operate with steam electricity lpg png diesel thermic fluid or waste heat sources for operational flexibility
Environmental Compliance Ready Designed for Minimum Zero Liquid Discharge ZLD compliance
Enables effective reduction of effluent volume supporting sustainable discharge practices
Highlights
Batchwise operation with automated controls
Floating oil separation system
Vapor exhaust system with timed blower interlock
Condensate recovery via surface condenser Optional
Benefits at a Glance
Significant reduction in effluent disposal volume
Enhanced regulatory compliance MinimumZero Liquid Discharge targets
Reduced dependency on external waste treatment facilities
Low operational downtime and minimal maintenance
Designed and manufactured as per ISO 90012015 and relevant industrial codes
Applications
Integros QuickEvap Series thermal evaporators are ideal for industries such as
Pharmaceutical Manufacturing
Chemical Specialty Chemicals
Food Beverage Processing
Steel Metal Finishing
Metal Washing Operations
Textile and Detergent Plants
Coating Surface Treatment
Pigment Dye Manufacturing
RD Laboratories
Packaging Industries
FAQs of Minimum Zero Liquid Discharge Evaporator
Q What is the power source of the Minium Zero Liquid Discharge Evaporator
A The evaporator is powered by electricity
Q Is the evaporator automatic
A Yes the system operates automatically to ensure reliable performance
Q What is the voltage range for this evaporator
A It runs on a voltage range of 220440 volts
Q Can this evaporator be freely installed in industrial environments
A Yes it comes with a freestanding installation design
Q How does this product help in energy usage
A It is designed with lower energy consumption optimizing power efficiency during operation