About WasteWater Evaporator

Effluent Volume Reduction (Minimum / Zero Liquid Discharge)

Integro Process Heating Solutions offers the QuickEvap seriesa range of evaporators from 20 LPH to 750 LPH, engineered to meet diverse industrial needs while ensuring maximum energy efficiency. Each system supports multiple heating sources based on site conditions and energy availability:

• Electric Heating: Ideal for compact indoor installations with clean energy options

• Steam Heating: Perfect for facilities with existing steam networks

• Thermic Fluid Heating: Offers precise control for high-temperature operations

• Gas-Fired Heating: Economical for remote or large-scale installations

Operating Principle

QuickEvap evaporators function by heating wastewater to its boiling point, converting water into vapor and leaving behind concentrated residue. The generated vapor can be vented, condensed, or recovered depending on process requirements and environmental regulations.

Designed for a Wide Range of Wastewater Streams

These evaporators efficiently treat various industrial effluents, including:

• RO reject water

• Cutting and grinding fluids

• Plating and electro-coating wastewater

• Pharmaceutical and chemical rinse waters

• Paint booth and ink effluents

• Detergent, emulsion, and brine waste

Environmental & Regulatory Benefits

• Supports Minimum / Zero Liquid Discharge (ZLD) compliance

• Reduces disposal costs and environmental impact

• Enables reuse of high-quality distilled water in suitable applications

Key Features

High-Efficiency Thermal Evaporation

Advanced thermal design ensures rapid wastewater evaporation, significantly reducing effluent volume.

Versatile Effluent Handling

Capable of processing oily, acidic, saline, or metal-laden wastewater across various industrial sectors.

Energy-Optimized Engineering

Features high-performance insulation, intelligent controls, and heat-recovery systems to minimize energy usage per liter evaporated.

Corrosion-Resistant Construction

Manufactured using SS316L, coated carbon steel, Duplex, Titanium, or other alloys suited for harsh chemical conditions.

Fully Automated Operation

A PLC-based control system manages temperature, operating cycles, and safety features for reliable and uninterrupted operation.

Modular & Scalable Capacities

Offered in capacities from 20 LPH to 750 LPH, with modular units available for future expansion.

Compact, Skid-Mounted Design

Space-saving setup requiring minimal civil work and ensuring simple, quick installation.

ZLD-Ready System

Achieves near-zero discharge by converting effluent into reusable condensate and solid waste.

Low Maintenance

Fewer moving parts, anti-fouling features, and automated cleaning minimize service needs and downtime.

Eco-Friendly Solution

Reduces hazardous discharge, supports sustainability goals, and ensures regulatory compliance.

Why Choose Integro?

• Efficient Wastewater Reduction: Quickly decreases effluent volume, lowering disposal and management costs

• ZLD-Focused Performance: Facilitates clean condensate generation and solid residue separation

• Low Maintenance & High Reliability: Built with robust components for long service life

• Energy Savings: Smart controls and heat-recovery options reduce power consumption

• Corrosion-Resistant Build: Manufactured with materials suited for corrosive environments

• Modular, Compact & Scalable Designs: Easy to integrate and expand as operational needs grow

• Proven Industry Performance: Trusted across pharmaceuticals, chemicals, textiles, and metal finishing

• Engineered by Experts: Developed by Integroleaders in thermal process engineering

Industrial Wastewater Evaporator Solutions by Integro

Wastewater management has become a key challenge for industries focused on reducing their environmental footprint. Thermal wastewater evaporation is a highly effective method to separate clean water from industrial waste. Integro designs advanced wastewater evaporator plants tailored to industrial requirements, helping businesses reduce hazardous waste, achieve regulatory compliance, and recover reusable water.

Recognized as leading wastewater evaporator manufacturers in Greater Noida, and trusted suppliers across Uttar Pradesh, we ensure timely delivery, robust systems, and strong technical support. As experienced exporters from India, we build systems that meet international standards for performance and durability.

Our evaporators handle high-TDS wastewater across sectors such as pharmaceuticals, textiles, chemicals, food processing, and more. We provide custom-engineered solutions to match specific effluent characteristics, ensuring high efficiency and low operational cost.

Minimum / Zero Liquid Discharge Evaporator Overview

The Minimum ZLD Evaporator is designed for efficient wastewater reduction with a semi-automatic yet highly reliable operation. It ensures low power consumption and operates on 220440 V with a 5060 Hz frequency range. Its compact, free-standing design ensures easy integration into varied industrial environments, making it ideal for sustainable waste management applications.

Features

• Energy-Efficient Thermal Design: Optimized heat-transfer systems deliver high evaporation rates using minimal energy

• Corrosion-Resistant Build: Constructed with SS316L, Duplex, or other high-grade alloys

• Advanced Automation: Ensures accuracy, safety, and consistent performance

• Standard Models up to 13.5 KLD: Suitable for small to medium-scale operations

• Available Capacities: 20 / 45 / 90 / 170 / 250 / 300 / 500 / 750 LPH

• Custom Designs Above 13.5 KLD: Tailored solutions for high-volume treatment

• Compact, Skid-Mounted Units: Plug-and-play installation with minimal civil work

• Anti-Fouling & Cleaning Design: Reduces scale buildup and minimizes downtime

• Integrated Condensate Recovery: Provides high-quality distillate for reuse or compliant discharge

• Compatible Heating Sources: Steam, electricity, LPG, PNG, diesel, thermic fluid, or waste heat

• ZLD-Ready: Supports Minimum / Zero Liquid Discharge compliance

Highlights

• Automated batch-wise operation

• Floating oil separation system

• Vapor exhaust system with blower interlock

• Optional surface condenser for condensate recovery

Applications

QuickEvap evaporators are ideal for:

• Pharmaceutical manufacturing

• Chemical & specialty chemical plants

• Food & beverage processing

• Steel & metal finishing

• Metal washing operations

• Textile & detergent industries

• Coating & surface treatment

• Pigment & dye production

• R&D and laboratory facilities

• Packaging industries

FAQs Minimum/Zero Liquid Discharge Evaporator

Q: What powers the system?
A: The evaporator operates on electricity.

Q: Is the system automatic?
A: Yes, it features fully automatic control for reliable and safe operation.

Q: What voltage range does it support?
A: It runs on 220440 V.

Q: Can it be installed freely in industrial setups?
A: Yes, its free-standing design allows easy placement in various environments.

Q: How does it save energy?
A: The evaporator is engineered for low energy consumption with optimized thermal efficiency.