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Send InquiryIndustrial Immersion Heater
MOQ : 1 Unit
Industrial Immersion Heater Specification
- Voltage
- 230V / 415V Volt (v)
- Frequency
- 50/60 Hz Hertz (HZ)
- Temperature
- 80C Celsius (oC)
- Usage
- Industrial
- Size
- 8.5 mm, 10 mm, 12.5 mm (Dia)
- Shape
- Round
- Product Type
- Industrial Immersion Heater
- Color
- Blue paint Coated, Silver
- Warranty
- 1 Year
Industrial Immersion Heater Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 20 Units Per Month
- Delivery Time
- Days
- Main Domestic Market
- All India
About Industrial Immersion Heater
Industrial heaters are critical components in process heating systems designed to transfer thermal energy to liquids gases solids or surfaces across a wide range of industriesfrom oil gas to food processing chemical pharmaceutical and power generation At Integro Process Heating Solutions we design and manufacture robust energyefficient heaters engineered to meet stringent thermal mechanical and safety requirements
Each heater type is optimized for specific applications media compatibility heating rates and control requirements
Direct Heating for Tanks and Reservoirs
Immersion heaters are designed to be installed directly into tanks vessels or reservoirs to heat liquids through direct contact These heaters are highly efficient and can be customized with thermostats overtemperature protection and corrosionresistant sheath materials
Types
Flanged Immersion Heaters Heavyduty bolted into nozzles or tank walls
Screw Plug Heaters Compact used in small tanks or vessels
OvertheSide Heaters Removable heaters for open tanks or chemical baths
Applications
Electroplating process fluid heating tank heating wax melting food processing and chemical baths
Key Features
Robust Construction
Designed for vertical or horizontal mounting Replaceable heating elements in flanged models enable hasslefree servicing Fabricated using highgrade stainless steel Incoloy Titanium or copper sheath depending on application Heavyduty flanges for secure tank mounting
High Thermal Efficiency
Direct immersion into the medium ensures rapid and uniform heat transfer Reduced energy losses compared to external heating methods
Custom Engineering
Designed as per customerspecific process requirements voltage wattage sheath material dimensions
Suitable for heating water oils chemicals and gases
Safe and Reliable Operation
Incorporation of temperature sensors RTDthermocouple and thermostats for precise control Overtemperature protection and safety interlocks can be integrated
Compliance and Quality Assurance
Built to comply with relevant ISIEC standards Rigorously tested for insulation resistance leakage current and highvoltage performance
Optional Control Panels
Can be supplied with compatible control panels for temperature regulation alarms and digital displays
Why Integro
Proven Engineering Expertise
Integro brings decades of experience in designing and manufacturing precisionengineered immersion heaters for a wide range of industrial heating applications
TailorMade Solutions
Every heater is customized to your exact process requirements whether its for water oil chemicals or hazardous fluids No onesizefitsall approach
High Performance Efficiency
Our immersion heaters offer rapid heat transfer and energy efficiency through direct immersion reducing heat losses and operating costs
Durability You Can Trust
Constructed with premiumgrade materials SS Incoloy copper and corrosionresistant sheaths to ensure long service life even in harsh industrial environments
Safety First
Equipped with thermal sensors overheat protection and optional flameproof construction for safe operation in critical applications and hazardous zones
Quality Compliance
Each unit is tested and certified as per ISIEC standards assuring topnotch quality and performance reliability
Immersion heaters are one such that help to directly heat liquids in tanks vessels and reservoirs They are installed directly into the medium and provide rapid uniform heating Intergro specialises as immersion heaters manufacturers in Greater Noida and makes this device for various applications such as electroplating wax melting tank heating and food processing As we meet the variety of needs of industries we are the leading immersion heaters suppliers in Uttar Pradesh Globally we provide these heaters and are the best immersion heaters exporters from India
We provide engineering expertise in all solutions And for demanding applications our industrial immersion heaters are the best choice These have a heavy duty use are easy to install and provide removable heating as well Intergro stands out as one of the top industrial immersion heaters manufacturers in Greater Noida Our products are made with stainless steel incoloy titanium or copper based on the media being heated As reliable industrial immersion suppliers in Uttar Pradesh we make sure that our products go through quality checks so that you get only the best
We also deliver our heating solutions globally Hence Integro is a leading name among industrial immersion heaters exporters from India We offer technical help and solutions made as per the industry needs We dont believe in a onesizefitsall approach Our heaters also help to reduce energy loss and operational costs as well The materials used to make these heaters are corrosion resistant and give consistent safe and efficient heating
The Industrial Immersion Heater is a durable and efficient heating solution designed for a wide range of industrial applications Made from highquality mild steel it ensures robustness and longlasting performance This surfacemounted heater operates on an electric power source and supports a voltage range of 220 to 440 volts making it highly adaptable to various industrial settings Its sleek silver design enhances its practicality while reflecting its sturdy build Engineered for seamless installation and optimal heat transfer the Industrial Immersion Heater is ideal for heating liquids and fluids effectively Whether you need to maintain temperatures or accelerate heating processes this heater provides reliability and precision for demanding environments
Purpose and Operation
Immersion heaters are electric resistance heating devices designed to transfer thermal energy directly to a liquid or semisolid medium By immersing tubular or cartridge heating elements directly into the process fluid they eliminate heat transfer losses and offer highly responsive temperature control
These units are primarily used in closed or open tanks pressure vessels reservoirs or pipelines for fluid temperature maintenance preheating or melting applications in continuous or batch processes
Construction Features
A Heating Elements
Type Heavyduty low or medium watt density tubular elements designed to reduce sheath surface temperatures and prevent localized overheating
Materials
Incoloy 800825 For hightemperature or mildly corrosive fluids
SS316L SS304 For water mild chemicals and foodgrade applications
Copper For clean water or lowtemp heating
Titanium PTFEcoated For highly aggressive chemical environments
Watt Density Ranges from 5 to 30 Wcm2 calculated based on fluid type thermal conductivity and viscosity Lower densities are selected for viscous or thermally sensitive materials eg bitumen oil
B Mounting Options
Type
Description
Flanged Type
Welded to ANSIASMEBS flanges DN25DN300 suitable for pressurized tanks and high power applications
Screw Plug Type
Threaded connections 13 BSPNPT compact form factor for localized heating
OvertheSide
Nonpermanent installation into open tanks suitable for temporary or mobile use cases
C Sheath and Tube Characteristics
Parameter
RangeOption
Tube Diameter
85 mm 10 mm 125 mm typical
Sheath Thickness
045 08 mm
Bending Radius
As per IEC 60335 IS 4159 standards
Surface Finish
Bright annealed or electropolished on request
Electrical and Control Features
Operating Voltage 230V 415V 1Ph3Ph 5060 Hz
Power Ratings From 05 kW to 500 kW modular banks for higher loads
Control Options
Builtin thermostats capillary bimetallic
RTDs Thermocouples integrated into thermowells for external PID control
SolidState Relay SSR Thyristorbased SCR control for highprecision thermal cycling
Protection Ratings IP55 IP65 standard Flameproof enclosures available on request Thermal Design Parameters
Thermal Design Parameters
Parameter
Value Range
Maximum Sheath Temp
Up to 800oC depending on sheath material
Operating Fluid Temp
5oC to 550oC applicationdependent
Design Pressure
Up to 35 bar for flanged versions
Fluid Compatibility
Water mineral oils synthetic oils glycols caustics solvents etc
Thermal Expansion Compensation Designed with adjustable compression seals or springloaded assemblies for highcycling applications
Element Redundancy Multielement banks designed with isolated circuits for partial load operation or standby modes
Applications by Industry
Industry
Application Area
Oil Gas
Fuel oil preheating transformer oil heating
Chemicals
Acid and alkali bath heating
Pharmaceuticals
Jacketed tank fluid heating solvent temperature control
Power Generation
Lube oil heating turbine oil conditioning
Food Beverage
Edible oil syrup chocolate melting and heating
Marine
Bilge water fuel conditioning and tank heating
Advantages
Direct thermal transfer with 98 efficiency
Minimal footprint for highpower density systems
Precision control via integrated temperature feedback and PLCSCR
Customengineered solutions for material compatibility and process integration
High reliability in continuous and cyclic duty conditions Engineering Quality Compliance
Engineering Quality Compliance
Design Standards IS 4159 IEC 60335 IS 2825 ASME Sec VIII Div1
Inspection Testing
Hydrostatic testing of pressure assemblies
IR testing of insulation resistance
IR testing of insulation resistance
Highpotential HiPot testing
Element resistance verification and meggering
Factory Acceptance Test FAT with client
Documentation GA drawings QAPs ITPs test reports IOM manuals
FAQs of Industrial Immersion Heater
Q What material is the Industrial Immersion Heater made of
A The Industrial Immersion Heater is made of highquality mild steel
Q What voltage range does the heater operate on
A It operates on a voltage range of 220 to 440 volts
Q How is the heater installed
A The Industrial Immersion Heater is surfacemounted ensuring easy and secure installation
Q What is the color of the Industrial Immersion Heater
A The heater comes in a sleek silver color
Q What type of power source does the heater use
A The heater operates using an electric power source
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Plot No I 62, SITE-C, SURAJPUR INDUSTRIAL AREA, GREATER NOIDA,Greater Noida - 201306, Uttar Pradesh, India
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