Effluent Volume Reduction (Minimum/ZeroLiquid Discharge)

Integro Process Heating Solutions offers the QuickEvap series, with capacities from 20 to 750 LPH, designed for efficient effluent reduction and low energy use. These systems support multiple heating options:

• Electric Heating: Clean, compact indoor use

• Steam Heating: Ideal for plants with steam availability

• Thermic Fluid Heating: Accurate high-temperature control

• Gas-Fired Heating: Cost-effective for high-load or remote sites

Operating Principle

QuickEvap units heat wastewater to its boiling point, converting it into vapor and leaving concentrated residue. The vapor can be vented, condensed, or reused depending on process needs.

Suitable for Multiple Wastewater Types

• RO reject

• Cutting/grinding fluids

• Electroplating wastewater

• Chemical & pharma rinses

• Paint booth/ink waste

• Detergents, emulsions, brine

Environmental Benefits

• Supports ZLD / MLD goals

• Reduces disposal and environmental impact

• Allows recovery of high-quality distilled water

Key Features

• High thermal efficiency for fast evaporation

• Handles challenging effluentsoily, acidic, saline, metal-laden

• Energy-optimized design with heat recovery and smart controls

• Corrosion-resistant build (SS316L, Duplex, Titanium, etc.)

• Fully automatic PLC-based operation

• Modular capacities from 20 to 750 LPH

• Compact skid-mounted installation

• ZLD-ready performance

• Low maintenance with anti-fouling design

• Environment-friendly waste reduction

Why Integro?

• Strong wastewater volume reduction

• Reliable ZLD performance

• Low maintenance, long uptime

• Energy-saving engineering

• Built with corrosion-resistant materials

• Modular, compact, scalable systems

• Proven across multiple industries

• Designed by thermal engineering experts

Industrial Evaporator Solutions

Integro develops advanced thermal evaporators to help industries reduce waste, meet regulations, and recover water. As leading manufacturers in Greater Noida and trusted suppliers in Uttar Pradesh, we provide durable systems and technical support. We also export high-quality systems worldwide.

Our solutions handle high-TDS industrial wastewater and are custom-designed for each application to ensure efficient and economical operation.

Minimum / Zero Liquid Discharge Evaporator Overview

Designed for efficient effluent reduction, the ZLD evaporator offers semi-automatic reliability, low power consumption, and works on 220440 V, 5060 Hz. Its compact free-standing design suits a variety of industrial setups.

Features

• Energy-efficient thermal design

• Corrosion-resistant construction

• Advanced automation

• Standard models up to 13.5 KLD

• Capacities: 20 / 45 / 90 / 170 / 250 / 300 / 500 / 750 LPH

• Custom systems above 13.5 KLD

• Compact skid-mounted design

• Anti-fouling, easy cleaning

• Condensate recovery feature

• Compatible with multiple heat sources

• Designed for ZLD compliance

Highlights

• Automated batch operation

• Floating oil separator

• Vapor exhaust with interlock

• Optional surface condenser

Benefits

• Large reduction in effluent volume

• Easy compliance with environmental norms

• Less dependency on external treatment

• Low downtime and maintenance

• ISO 9001:2015 compliant manufacturing

Applications

• Pharmaceuticals

• Chemicals & specialty chemicals

• Food & beverages

• Steel & metal finishing

• Metal washing

• Textiles & detergents

• Coating & surface treatment

• Pigments & dyes

• R&D labs

• Packaging industries

FAQs Minimum / Zero Liquid Discharge Evaporator

Q: What powers the system?
A: Electricity.

Q: Is it automatic?
A: Yes, fully automatic.

Q: Voltage range?
A: 220440 V.

Q: Installation type?
A: Free-standing design.

Q: How does it save energy?
A: Through optimized thermal efficiency and low power consumption.